STRUCTURAL STRENGTHENING

Column strengthening with CFRP

A change of use meant heavier racking loads. Carbon fibre wrapping gave the columns the capacity they needed.

CLIENT TYPE
Logistics warehouse
LOCATION
Jebel Ali
DISCIPLINE
Structural strengthening
YEAR
2024
DURATION
6 weeks

01 / THE CHALLENGE

New high-bay racking increased the axial loads on a row of internal columns beyond their original design capacity. Steel jacketing would have eaten into aisle widths and needed hot works inside a live warehouse.

02 / OUR APPROACH

  1. 01

    Structural review with the client's engineer to confirm the required capacity uplift.

  2. 02

    Concrete scanning to confirm cover and bar layout before surface preparation.

  3. 03

    Corners rounded, surfaces ground and primed to the system manufacturer's specification.

  4. 04

    CFRP sheets wrapped and saturated in epoxy, with pull-off tests on witness panels.

03 / THE OUTCOME

The columns gained the required capacity with almost no change to their footprint, and racking installation started the week after handover.

24COLUMNS STRENGTHENED
<10 mmADDED TO EACH FACE
100%PULL-OFF TESTS PASSED

NEXT PROJECT

GPR scanning ahead of an MEP retrofit

Business Bay · Concrete scanning

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